太阳能电池板与三明治-产品质量

由 Willy Wang, Uncategorized
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英利每天都在生产着性能稳定的高效太阳能电池板,而全球的一线太阳能企业几乎都拥有一样的生产线及生产工艺来生产看起来很类似的太阳能电池板。那么,我们到底该如何判断电池板质量的优劣呢?

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我们可以把电池板比做是一个三明治,几乎所有的快餐店的三明治都一样,两片新鲜的面包、肉片、或者再加上一两片新鲜的蔬菜,但是火腿肉是否新鲜还是很大程度上影响了三明治的味道。

这个道理也同样适用于电池板,电池板也包含很多的部分,即使这些构成部分不像三明治里的那么美味。

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想象一下,电池板的边框就像是三明治中的面包片的外壳一样,边框使得电池板的结构完整并且具有支撑和保护作用,就像是面包片可以将三明治所有美味的元素都集合在一起。

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英利的电池板边框都经过了静态和动态机械负载测试。这也保证了我们的组件能够在强风、雨雪以及冰雹的袭击下仍然保持着良好的性能,就像是三明治中的面包片能够包裹住好几层的奶酪和肉片,也像是你去了宜家家具城会不停的开关那里橱柜的门来证明橱柜质量的可靠性。

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说到面包片的中间地带,其坚硬程度还是我们首要考虑的。这也是为什么我的电池板有“两片面包”来保护电池板,使得电池板即使在严酷的自然环境或外力冲击下仍然能保持良好的性能。谁也不愿意自己的三明治仅仅是因为面包片不够结实而导致里面的肉片掉出来。

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电池板正面的玻璃是透光度好、抗反射的镀膜钢化玻璃,既能保证电池板对抗恶劣环境又能提高组件的转化效率。英利的72片组件使用的是4.0毫米的超厚玻璃来防止电池板的微裂痕,就像是越大的三明治就需要越大的面包片来夹裹肉片和生菜,越大的电池板当然就需要越厚的玻璃来保护。

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玻璃上面的镀膜对于电池板的结构起不到太大的保护作用,它主要是提高组件的输出效率和减少太阳光的反射。就像是我们在三明治面包片上涂抹的芥末,这层芥末能让三明治从让你喜欢变得让你疯狂的爱上。相似的,抗反射膜能够提高电池板电能输出,大大提高电池板的性能。

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电池板的背面是一层含氟的背板,用来防止水、油等脏物从电池板背面进入电池板。英利目前使用的是美国杜邦公司的Tedlar®背板,杜邦的Tedlar®背板性能强大稳定,甚至曾经被美国航天局应用在宇宙飞船上。

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使用低劣的背板很可能会降低电池板的电能输出,减少系统的寿命,组件背板变黄、衰减甚至分层,所以一定要问清楚你的供应商提供的电池板是否拥有高品质的背板。

说完了钢化玻璃和背板,让我们来谈一谈EVA覆膜,电池板有两层EVA覆膜,他就像是三明治里两层厚厚的奶酪,一层是和玻璃相连另一层和背板相连。

由于EVA膜将电池片粘贴在玻璃和背板中间,所以它的耐湿热性非常关键。像是奶酪在某些环境下很容易融化一样,EVA的性能在一些恶劣的环境下也会下降。我们只使用高性能的Firsteva™覆膜,它的低热阻性能能使电池板快速散热,这样可以有效保证电池板的功率输出和避免电池板过热而出现的损害。

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现在我们终于要谈三明治的核心部分了,那就是肉片或者对于素食者来说是里面的蔬菜。肉片在很大程度上影响了三明治的口味,即使其它的部分都是最好的搭配,肉片的质量还是能够决定一个三明治的优劣。就好比说电池片永远是电池板的核心,因为是电池片将太阳光转化成了电能。

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英利的多晶电池片转化效率已经达到18.1%,达到行业领先地位。作为全球最大的组件制造商,我们懂得生产电池片的每一个环节都至关重要。在美国我们已经和行业内最优秀的太阳能电池板生产商合作,并经历了严格的检验检测,这不但包括常规的检测还包含第三方机构随机的抽检。这就像是你做健康检查一样,但是比那个要全面严格的多。

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所以你现在知道了,每一个部分和环节都会使得电池板和三明治非常的不同。说了这么多,你准备好开始午餐了吗?

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